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Mechanical Engineer

Santa Ana, CA 92705

Posted: 11/04/2025 Employment Type: Direct Hire Industry: Engineering Job Number: 20962 Pay Rate: 100000

Job Description

About the Role
We are seeking an experienced Mechanical Engineer to design, analyze, and document mechanical systems and components for ruggedized enclosures and rack systems used in aerospace and defense applications. The ideal candidate will have advanced expertise in CAD and FEA tools, a deep understanding of AS9100, DoD, NASA, and MIL-STD requirements, and a proven ability to collaborate across disciplines to deliver high-reliability products.

This position plays a critical role in ensuring product reliability, manufacturability, and compliance while driving continuous improvement across engineering processes.

Key Responsibilities

  • Design mechanical systems and components for ruggedized enclosures and rack systems, ensuring compliance with specifications and industry standards.

  • Perform stress, thermal, vibration, and fatigue analyses using FEA tools; document and present formal engineering reports.

  • Create and maintain 3D CAD models, engineering drawings, and Bills of Material (BOMs) per ASME Y14.5 (GD&T) standards.

  • Collaborate with systems, electrical, and manufacturing engineers to ensure seamless design integration and performance.

  • Participate in design reviews, failure analyses, and root cause investigations; track and close corrective actions.

  • Support prototyping, integration, and assembly activities by developing build instructions, tooling specifications, and providing hands-on technical guidance.

  • Ensure compliance with AS9100, ITAR, DoD, and customer/regulatory requirements throughout the product lifecycle.

  • Drive process improvements by documenting best practices and recommending tools or methods to enhance engineering efficiency.

Required Qualifications

  • Bachelor’s degree in Mechanical Engineering or related field (Master’s preferred)

  • 10+ years of progressive experience in mechanical design and engineering, ideally in aerospace or defense industries

  • Proficiency in 3D CAD software (SolidWorks, AutoCAD, or equivalent) with a record of producing high-quality models and drawings

  • Hands-on experience performing FEA and thermal analyses, interpreting data, and implementing design improvements

  • Strong knowledge of aerospace materials, GD&T, tolerance analysis, and manufacturing processes

  • Excellent communication skills, with the ability to present complex technical concepts to cross-functional teams

  • Proven project management ability in a regulated, fast-paced engineering environment

Preferred Qualifications

  • Experience with aircraft systems or defense-related programs

  • Familiarity with aerospace standards (e.g., MIL-STD, FAA specifications)

  • Hands-on experience with prototyping, machining, and hardware assembly in R&D or production environments

  • Current or active U.S. Government Security Clearance, or eligibility to obtain one

Why Join Us

  • Work on cutting-edge mechanical systems that support national defense and aerospace innovation

  • Collaborate with a talented, mission-driven engineering team

  • Competitive compensation and a comprehensive benefits package

  • Opportunity to contribute to projects with real-world impact


Location: On-site in Santa Ana, CA
Employment Type: Full-Time, Exempt

If you are a detail-oriented mechanical engineer passionate about designing high-performance systems for aerospace and defense applications, we invite you to apply today!

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About Santa Ana, CA

Ready to take the next step in your career? Explore our job opportunities in the vibrant city of Santa Ana, California, where endless possibilities await. Nestled in Orange County, Santa Ana offers a delightful blend of diverse cultures, stunning art galleries like the Bowers Museum, theaters such as the Yost Theater, and mouthwatering cuisine at the 4th Street Market. Home to the professional sports teams like the Orange County Soccer Club, this city also boasts serene parks like Santiago Park for outdoor enthusiasts. Come be a part of a community brimming with charm and growth opportunities – your dream job could be just a click away.